High-Gradient Self-Cleaning Permanent Magnetic Separator with Pneumatic Drive for Continuous Iron Removal

Product Introduction

The High-Gradient Self-Cleaning Iron Remover utilizes high-gradient magnetic field technology, enhancing the magnetic field gradient through dense magnetic media to absorb finer ferromagnetic impurities. This equipment is suitable for fine iron removal in industries like ceramics, glass, and chemicals, particularly for handling micron-sized ferromagnetic impurities. The magnetic force can be selected with a maximum up to 12,000 GS, providing superior iron removal capability and allowing for continuous operation for 24 hours or more without interruption.

Core Advantages

• High-Gradient Magnetic Field:​ Utilizes high-gradient magnetic field technology with dense magnetic media to enhance the gradient, effectively absorbing very fine ferromagnetic impurities for excellent removal results.

• Continuous Operation:​ Capable of continuous, uninterrupted operation for 24 hours or more, meeting high-capacity production demands.

• Pneumatic Drive:​ Uses a pneumatic drive; the self-cleaning mechanism enables automatic scrap iron removal, making operation simple and maintenance convenient.

Product Parameters

Application Case

Case: A Semiconductor Material Production Enterprise

This enterprise used the High-Gradient Self-Cleaning Iron Remover for processing semiconductor materials, achieving an iron removal rate as high as 99.5% and a product purity of 99.9%, meeting the high-precision requirements of the semiconductor industry. The equipment runs stably with low maintenance costs, saving approximately 2 million RMB annually in maintenance expenses.

Q&A

Q1: Why might the iron removal effectiveness of the high-gradient iron remover decrease?

A: This could be due to clogging or wear of the magnetic media, a decrease in magnetic field strength, or excessively high iron content in the material. Regular cleaning of the magnetic media is necessary. Check the magnetic field strength and replace the magnetic media if needed.

Q2: What causes increased vibration during operation?

A: This could result from non-standard installation, loose base screws, or deviation in equipment levelness. Faulty rotating parts, such as worn bearings or an unbalanced motor rotor, or internal foreign objects could also be the cause. After shutdown, calibrate the equipment with a level and tighten all base screws. Disassemble rotating parts, replace worn bearings, perform dynamic balancing calibration on the unbalanced motor rotor, open the equipment for internal inspection, and clean out any foreign objects.

Q3: How to extend the equipment's service life?

A: Regular maintenance is essential, including checking fastener tightness, oil levels, drive chain tension, and lubrication. Perform regular inspections of mechanical components and replace worn vulnerable parts promptly. Check and replace worn bearings, fan blades, etc. Enhance lubrication maintenance.